Productivity Improvement
Overview Time to manufacture reduction during high market demand whilst utilising current facilities footprint. Capabilities Deployed Introduction of effective meetings […]
Case Studies
Case Studies
Silver Fern Farms – Cold Chain Capacity Increase
OVERVIEW During the peak of the season, freezing and storage constraints result in the Dargaville site not being able to
Silver Fern Farms – Continuous Improvement Culture Was Essential for Survival During COVID
OVERVIEW COVID 19 wreaked havoc across the globe and the meat industry was one of the most at risk given
Productivity over recruitment
Overview BA Pumps and sprayers are specialist suppliers and manufacturers of agricultural, horticultural and industrial equipment including pumps, sprayers, spreaders
De-constraining manufacturing through working smarter not harder
Overview Longveld is a world-class manufacturer of primary food processing machinery, systems and equipment, and an expert in custom metal
40% lift in capacity
Overview 40% lift in capacity in 4 weeks with no CAPEX Approach Cross-functional group working as a team on a
Profit up 27% in 6 months
Overview Profit up 27% in 6 months Approach Top-level vision into strategy deployment Change management strategy build and deployment Organisation
Staff Training
Overview Tumblar Products Limited is a New Zealand contract manufacturing company with 30 years experience in the development and production
Internal capability and self-reliance
Overview Gallagher Way Maturity Model Approach Systems maturity model development KPI and practices assessment Group results and maturity benchmarking Internal
$5 Million savings per annum
Overview The benefit to our business can be measured in multiple millions Approach Product and processing standardisation Variable demand management
75% Output increase
Overview Revolutionised our business Approach Floor Layout redesign Inline one-piece flow manufacturing Line Balancing Standard Work Measure and target Implementation
5 to 1 In year ROI
Overview Processing site – 5 to 1 In year ROI Approach 3 site training, coaching & implementation using Lean principles
2 week activity, $1.5m benefit
Overview Tait Communications produce critical communications equipment in Christchurch. Faced with a sudden and temporary demand of 4 times their
Cereal and Grain Processing
Overview LMAC’s strength is its people Approach Internal Champion development and Competitive Manufacturing Certification Quick Change Overs 5S Short Interval
Processing Improvements
Overview Salmon Cold Chain & Processing Improvements Approach Programme management framework Tiered KPI design and deploymentShort interval management Daily operations
Warehouse and Supply Chain Improvement Project
Overview In 2018 HRV discovered some challenges in the supply chain. Several key people had left the business following a
Improved Labour Utilisation
Overview Data-driven decisions improve labour utilisation Approach Visual Planning boards for tasks with accountabilities and follow-up adherence tracking weekly Process-driven
Industry 4.0 Project
Overview Product Similarity Modelling Tait are one of NZ’s largest electronic goods manufacturers. They utilise a number of robotics lines
Industry 4.0 Project
Overview Precision target yield analytics utilising machine learning: Silver Fern Farms have 14 meat processing plants across the country and
Strategy Deployment
Overview Cawthron Institute is New Zealand’s largest independent science organisation, offering a broad spectrum of services to help protect the
People First
Overview Together with Tegel, we designed and delivered an improvement journey to make people’s lives easier within the organisation. The
Strategy Build & Deployment
Overview Strategy Build & Deployment Approach Long-term strategy build with cross-functional stakeholder One strategic page plan process (A3) Visual control